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a Department of Soil Science, North Carolina State University, Raleigh, NC 27695
b Department of Poultry Science, North Carolina State University, Raleigh, NC 27695
c Escuela Agricola Panamericana, El Zamorano, Tegucigalpa, Honduras
* Corresponding author (rory_maguire{at}ncsu.edu)
Received for publication September 9, 2005.
| ABSTRACT |
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Abbreviations: WSP, water-soluble phosphorus XANES, X-ray absorption near edge structure
| INTRODUCTION |
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The use of lime [CaO and Ca(OH)2] to kill pathogens in biosolids (sewage sludge) is a well established process. In the United States, the EPA Part 503 rule regulates the land application of biosolids and requires treatment to reduce pathogens before land application is permitted (USEPA, 1999). When lime is the option used for pathogen reduction, it is required that sufficient lime is added to raise the pH to 12 for 2 h to kill pathogens (USEPA, 1999). Liming of biosolids has been shown to reduce the solubility of P in the treated product, probably due to the formation of calcium phosphates (Penn and Sims, 2002). When the limed biosolids are applied to soils the reduced solubility of P can persist relative to soils amended with unlimed biosolids (Maguire et al., 2001). However, biosolids treated with lime for pathogens have normally gone through preliminary treatments before lime is added and would therefore be expected to differ in characteristics from animal wastes. For example, biosolids treatment often involves digestion and reduction in nitrogen concentration, so the liming of animal wastes would necessitate the use of an ammonia scrubber to capture the volatilized ammonia.
Manure production has become more intensive and localized; for example, the number of livestock operations decreased by 24% in the United States between 1982 and 1997, even though total animal production numbers were fairly stable (Sims and Maguire, 2004). A national strategy has been developed in the U.S. to deal with confined animal feeding operations and the manure they produce, with the aim of limiting P losses from such agricultural operations (USDA and USEPA, 1999). As a result of this legislation, many states have developed P Indices that assess environmental risk for P losses to surface waters (Sharpley et al., 2003). One factor frequently used in P Indices is the solubility of P in manures that are land applied, with a greater solubility leading to a higher risk of P loss. Therefore, a treatment process that reduces P solubility in manures, such as lime stabilization, would be expected to reduce P losses in runoff (Penn and Sims, 2002). Moore and Miller (1994) have demonstrated that WSP in broiler litter can be decreased from >2000 mg P kg1 litter to <1 mg P kg1 litter with the addition of quicklime or slaked lime. Moore et al. (1995) showed that alum additions to poultry litter greatly decreased ammonia volatilization. However, when alum additions were combined with lime additions, reductions in ammonia volatilization were not as great as for alum additions alone, indicating that the lime increased ammonia volatilization (Moore et al., 1995).
If regulations to control pathogens in poultry wastes are developed, and regulations covering land application of wastes continue to evolve as expected, then there is a great need for a viable process that can control pathogens and stabilize P in animal wastes. In areas with acidic soils the liming of manure may have the further benefit of reducing soil acidity, as was demonstrated for limed biosolids by Maguire et al. (2001). Therefore, the objectives of this study were to (i) evaluate different combinations of lime and manure moisture on pathogen reductions and P solubility, (ii) add treated manures from the most effective treatments to soils to ascertain the effect of adding limed manures to soils on soil pH and P solubility, and (iii) identify the specific forms of P that are formed by the liming process.
| MATERIALS AND METHODS |
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Analysis of Manures and Litters
Microbial plate counts were conducted on samples collected in an aseptic manner and transported to the laboratory (Dey et al., 1998, p. 41 to 414). Two samples were collected per treatment group, one before and the other after the addition of CaO or Ca(OH)2. Each of the samples were thoroughly mixed. A 1-g sample was placed in 10 mL of buffered peptone broth, then serially diluted to 109 to capture the microbial load in the fresh manure samples. The treated samples were handled in the same manner, with analyses done in duplicate. The dilutions were made in the laboratory to allow for accurate determination of the microbial loads in the samples. Standard Methods Agar (STD) was used for obtaining microbial plate counts. The units used in the figures are log10 colony forming unit (CFU) g1 of samples. Colony forming unit less than a log of 0.20 was below our testing sensitivity.
Water-soluble P was extracted in moist manures at a 1:10 manure to deionized water ratio. After shaking horizontally at 300 rpm for 1 h, extracts were centrifuged at 1000 x g for 1 h and the supernatant filtered through Whatman (Maidstone, UK) #40 filter papers. The filtered supernatant was then acidified with concentrated HCl and analyzed for P by inductively coupled plasmaatomic emission spectrometry (ICPAES). The WSP was then converted to a dry matter basis using the moisture content determined at 105°C. Total P was extracted by adding 8 mL of concentrated nitric acid to 2.5 g manure, drying on a steam plate, and combusting at 500°C in a muffle furnace over night. Once the samples had cooled, 4 mL of 6 M HCl was added, dried on a steam plate, then rehydrated with 4 mL of 6 M HCl and warmed before being transferred into a volumetric flask and diluted with deionized water. The resulting solution was filtered through Whatman #40 filter paper, and then analyzed for P, Al, and Fe by ICPAES. The pH of the samples were measured 30 min after mixing twice at a manure to deionized water ratio of 1:1.
Phosphorus XANES Analysis
The XANES analyses were performed at the phosphorus K-edge (approximately 2150 eV) to evaluate transformations of solid-phase P species as affected by lime treatments applied to layer-manure samples with 20% solids. Moist manure samples for each treatment (and the nontreated control) were mounted using the techniques described by Khare et al. (2004) for moist samples. XANES data were also collected on the following standards to use in quantitative fitting of sample spectra: hydroxyapatite, monetite, brushite, octacalcium phosphate, variscite, and noncrystalline Fe-phosphate (same standards as used by Beauchemin et al., 2003); phosphate adsorbed at pH 6 on boehmite (500 mmol kg1) or ferrihydrite (600 mmol kg1) (prepared as Khare et al., 2004); and purchased samples of Ca- and Na-phytate. Adsorbed standards of PO4 on boehmite and ferrihydrite were used as surrogates for PO4 adsorbed on Al- and Fe-oxide minerals in general. Mineral standards were ground and diluted to 400 mmol kg1 in boron nitride to decrease self-absorption effects for fluorescence-mode XANES analysis.
The XANES data were collected at Beamline X-19A at the National Synchrotron Light Source (NSLS), Brookhaven National Laboratory, Upton, NY. An electron beam energy of 2.5 GeV and a maximum beam current of 300 mA were utilized. A dual-crystal Si(111) monochromator was detuned by 50% to reject higher-order harmonics, and calibrated to an energy of 2149 eV at the phosphorus K edge for a standard of variscite (Khare et al., 2004). The calibration was checked several times during the course of analyzing samples and standards to ensure that the energy scale did not shift over time. Data were collected in fluorescence mode between 2119 and 2249 eV (30 to 100 eV relative to the 2149 eV calibration energy) using a passivated implanted planar silicon (PIPS) detector mounted into a He(g) purged sample chamber (Khare et al., 2004). Two to five scans with consistent baselines were ensemble averaged. Normalization of XANES spectra was done using the Athena data analysis software (Ravel and Newville, 2005). Average spectra were linear-baseline corrected over a linear portion of the spectra between 30 and 10 eV (relative to the 2149 eV reference energy). Background normalization was done using a linear background calculated at a featureless energy interval between 29 and 55 eV (relative energy). Normalization removes effects of differences in P concentrations on the intensity of spectral features so that differences in normalized spectra can be related to solid-phase P speciation only. To eliminate any slope in the post-edge region of normalized spectra, the "flatten" feature in Athena was invoked. This algorithm corrects the post-edge slope to near zero while not affecting the near-edge (white line) region of the spectra. The least-squares, nonlinear fitting (linear combination fitting) routine in Athena was used to obtain the proportions of up to three standard spectra summed to yield the best fit (least chi-squared value) to sample spectra (Beauchemin et al., 2003). Spectra were fit over a relative energy range of 7 to 30 eV, with no energy shifts allowed in the fitting. All possible combinations of the 10 standards were considered, and the best-fit combination for each sample is reported here. The sum of proportions of standards calculated for the best fits ranged from 1.04 to 1.12, so the proportion of each standard was normalized to yield a sum of 1.00 (100%) (Beauchemin et al., 2003).
Incubation of Selected Manures and Litters with Soils
Two agriculturally important soils in North Carolina were selected that varied in physical and chemical properties. The two soils were (i) Herndon silt loam (Fine, kaolinitic, thermic Typic Kanhapludults) and (ii) Norfolk loamy sand (fine-loamy, kaolinitic, thermic Typic Kandiudults). The soils were air dried and passed through a 2-mm sieve before analysis and inclusion in the incubation experiment.
The layer manure and broiler litter with 20% solids and treated with CaO were selected for inclusion in the incubation, on the basis of good pathogen control and WSP reductions as described later (Tables 1 and 2). The greater solid content would also make the process more practical, as less moisture makes handling easier. Each of the manures or litters was incorporated into 100 g soil, in triplicate. A rate of 150 kg total P ha1 (assuming 2242 Mg topsoil ha1) was chosen, as this is similar to the P rate when manures are added according to N-based nutrient management. Approximate field capacity of the soils was determined by weighing 50 g of soil into a plastic cup with pinholes in the base, placing in a shallow tray of water until the soils became saturated, and leaving covered for 2 d to drain. The amended and unamended control soils (no litter or manure added) were incubated at 70% of field capacity in polyethylene containers for 29 d at 25°C. Two holes were poked in the top of the incubation cups to maintain aerobic conditions while preventing rapid drying. Soil moisture content was maintained on a weight basis by adding deionized water at weekly intervals.
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Statistical Analyses
Standard errors were determined using Microsoft Excel (Microsoft Corporation, 2000). Separation of means was performed using least significant differences calculated with the PROC GLM procedure of the Statistical Analysis System, Version 8 (SAS Institute, 1998) with alpha set to 0.05.
| RESULTS AND DISCUSSION |
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The plate counts in the unlimed wastes were very high, being 3 770 000 counts mL1 in the layer manure and 793 000 counts mL1 in the broiler litter. Liming of the wastes proved very effective at reducing plate counts in many cases, but was affected by lime type, rate, and initial moisture content of wastes (Table 1). For all moisture contents and both lime types and waste types, plate counts decreased greatly from no lime to 2.5% lime to 5% lime. There were then further small decreases from 5, to 10 to 15% lime rates. For example, across all moisture contents and lime types, for layer manure the mean plate counts were 3 770 000, 721 000, 25 900, 19 100, and 9400 counts mL1 for the 0, 2.5, 5, 10, and 15% lime rates, respectively.
Comparing similar rates and moisture contents for CaO vs. Ca(OH)2, the CaO was more effective at reducing plate counts. For example, for broiler litters the mean plate counts for 10 and 15% solids were 19 000 counts mL1 for 5% CaO and 108 000 counts mL1 for 5% Ca(OH)2. This is in line with what would be expected, as Ca(OH)2 had released its heat of hydration before addition to the waste, while CaO released this energy on contact with moisture after addition to the waste. Trends in plate counts across moisture contents of wastes were not consistent. The Ca(OH)2 generally reduced plate counts to a greater extent in the wastes with 15% solids, compared to those with 10% solids. However, the plate counts were generally lower in 20% solids wastes at 2.5% CaO compared to 10% solids, but higher in the 20% solids wastes at 10 and 15% CaO rates relative to 10% solids.
Impact of Liming on pH in Wastes
The pH of the limed wastes increased with increasing lime rate as would be expected (Table 2). However, the pH of the unlimed layer manure was slightly greater than in layer manures receiving the lowest rate of lime. The pH of the unlimed layer manure (8.89) was greater than that of the unlimed broiler litter (7.97), but when the same rate of lime was added to both materials this greater pH in the layer manures did not always persist. For example, the layer manure with 20% solids amended with 15% CaO had a pH of 11.92, while the equivalent broiler litter had a pH of 12.11. Addition of CaO led to higher pHs in the broiler litters compared to Ca(OH)2, but both sources of lime led to similar increases in pH in the layer manures. The CaO would be expected to raise pH more due to it being a more concentrated form of lime. The pH of the limed wastes generally increased with increasing solids content, for both CaO and Ca(OH)2, and for layer manure and broiler litter. Changes in pH were not measured in the hours following lime amendment, so from this study it is not possible to tell which treatments met the EPA Part 503 rule for biosolids that requires sufficient lime to be added to raise the pH to 12 for 2 h to kill pathogens before land application is permitted (USEPA, 1999). However, even after storage for a few weeks, the pH values in the wastes limed with the greatest rate of lime (15%) were frequently above 12. It is also likely that pH 12 was reached for several of the other treatments, and the impact of raised pH can be seen through the reduced plate counts as already discussed (Table 1).
Impact of Liming on Water-Soluble Phosphorus in Wastes
As for plate counts, liming was effective at reducing WSP in wastes with higher rates leading to greater reductions (Table 3). Both CaO and Ca(OH)2 were capable of decreasing WSP in layer manure and broiler litter. Liming has previously been shown to reduce the solubility of P in biosolids, probably due to the formation of calcium phosphates (Maguire et al., 2001; Penn and Sims, 2002). The greatest reductions in WSP per unit increase in CaO rate were for the 2.5 and 5% rates, with generally little change in WSP from the 10% to the 15% CaO rate. The untreated layer manure had less WSP (1854 mg kg1) than the unamended broiler litter (2750 mg kg1), and this trend continued after liming with the limed layer manures almost always having lower WSP than the equivalent limed broiler litters. The 2.5% rate of Ca(OH)2 was not as efficient at reducing WSP as the equivalent rate of CaO. However, the 5, 10, and 15% rates of CaO and Ca(OH)2 reduced WSP by generally the same amount in layer manures and broiler litter. The WSP rapidly decreased in both layer manures and broiler litters with greater rates of Ca(OH)2, being reduced from an average of 1445 mg kg1 with 2.5% Ca(OH)2 to an average of 125 mg kg1 with an application of 5% Ca(OH)2. There were no consistent trends for changes in WSP across solids contents for the CaO treatments, with 10 and 15% CaO being effective at reducing WSP across all solids contents in both layer manure and broiler litter. The WSP was consistently less for the 15% solids than the 10% solids for the Ca(OH)2 treatments, with the 15% rate proving most effective at reducing WSP for layer manure and broiler litter.
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5 mol % of P could be associated with Fe. Based on the Al to P ratio, the fitting analysis probably overestimated amounts of PO4 associated with Al (as an oxide or organic-bound Al) (Table 4). The accuracy of fitting XANES spectra for organic P forms depends on the amounts and types of organic P present (Beauchemin et al., 2003). Regardless of the minor species present, the dominance of a hydroxyapatite-like phase is clear (Fig. 1a, Table 4). The XANES results also showed that the crystallinity of the hydroxyapatite in the layer manures tended to increase with increasing rate of liming (Fig. 1b). Phosphorus in the control sample yielded a broad fluorescence peak between 14 and 16 eV (relative energy) with a very weak shoulder discernable at 10 eV. With increasing lime treatment, this shoulder became more pronounced and the strongest peak shifted toward that of the hydroxyapatite standard (selected data shown in Fig. 1b). The more distinct spectral features indicate that a greater proportion of phosphorus atoms are contained in a well-ordered, local-molecular bonding environment, consistent with larger hydroxyapatite crystallites (i.e., greater mineral crystallinity).
Phosphorus XANES results provide one explanation for the decrease in water-soluble P induced by liming of layer manure (Table 3). As shown in Fig. 2, both hydroxyapatite and water insoluble P increased with increasing amounts of reacted lime. The mole fractions of water insoluble P were calculated as the proportion of mean total P in the layer manure control sample (270 ± 40 mmol kg1) that was not water extractable (Table 3). However, the molar increase in hydroxyapatite concentration derived from XANES fitting could not entirely account for the increase in water-insoluble P (Fig. 2). Increased crystallinity (Fig. 1b) would also decrease the water solubility of hydroxyapatite. Furthermore, a greater pH (Table 2) and greater aqueous activity of Ca2+ in equilibrium with Ca(OH)2 formed by hydration of added CaO in limed samples would also decrease the water solubility of hydroxyapatite (Lindsay, 1979). However, when limed manure is added to an acid soil, the decrease in pH would tend to increase the solubility of hydroxyapatite contained in the manure, while this would not occur in alkaline soils.
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Impact of Liming Wastes on Mehlich 3Extractable Phosphorus in Amended Soils
Application of limed or unlimed layer manure or broiler litter increased the Mehlich-3 P measured at 29 d relative to the unamended soils and this was significant (P < 0.05) in all cases except for broiler litter addition to the silt loam (Table 6). Limed manures did not significantly impact Mehlich-3 P in the silt loam, but liming did significantly decrease Mehlich-3 P in the loamy sand. As for WSP, increases in Mehlich-3 P following addition of limed or unlimed manure or litter were greater for the loamy sand than the silt loam. The rate of CaO addition to the layer manure and broiler litter had no significant impact on Mehlich-3 P in either the silt loam or the loamy sand soil at 29 d. The Mehlich extract is acidic and would therefore be expected to extract some of the calcium phosphates formed by the liming of the layer manure and broiler litter (Mehlich, 1984). However, some of the P added to these soils would almost certainly be sorbed by Al and Fe hydroxides present in the soils, especially if the P were in a soluble form such as WSP. Mehlich 3 extracts P associated with Al and Fe as well as the calcium phosphates in the limed wastes (Mehlich, 1984; Sims et al., 2002), thus masking the effect of reduced solubility due to liming the layer manure and broiler litter.
| CONCLUSIONS |
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If regulations to cover pathogen transport come into force as expected, this liming procedure for manures could foreseeably meet these regulations and the liming value of the product could make off-farm transport economically viable. Overall the liming process was able to reduce WSP in the manures by more than 90%, which should greatly reduce concerns about P losses in runoff following land application of these materials. However, the calcium phosphates formed in the process would be expected to become soluble over time following application to acidic soils, and therefore care must still be taken to try to achieve a long-term balance between P inputs and removal from agricultural systems.
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